Accumulator close loop injection
molding machine is specially designed for production
of thin wall products, which the max injection
speed may reach 400 to 1200 mm/sec. It requires
high performance control valve and precise control
system to reach high speed, accurate, and stable
condition, which makes the system selection and
control become very important.
Since accumulator close loop injection molding
machine requires high speed injection, an accumulator
must be installed to boost up the injection speed.
How it works is to pump hydraulic oil fill to
the accumulator to compress the nitrogen bag.
During the injection action, the control valve
opens and the compressed nitrogen bag releases
to push the hydraulic oil coming out in high pressure
and speed. Therefore, the precise and stable controlling
is very important to ensure the high pressure
and speed quality.
When producing thin wall products, the hydraulic
control injection speed is usually better than
all-electric drive machine. All-electric drive
machine normally injects between 150 to 300 mm/sec.
To inject faster, cost is going to be much higher.
As for hydraulic type, it can easily reach 500
mm/sec by carefully choosing hydraulic servo valve
with precise and stable controlling unit.
We at Launch Machinery Works select the well
known Germany hydraulic specialist made: "MOOG"
hydraulic servo precision control valve, group
with its dedicated controller and close loop control
circuit to reach high speed and precision injection
and ensure the thin wall product quality. If the
material can completely fill to form the product
during the injection process, the product will
not generate the internal strength and prevent
the thin wall product warping.
The mechanical structure design for high speed
machine is very important. The machine life will
decrease if the toggle arm and mold platen is
not strengthen enough. Our machine base uses stronger
bar and full rigidity thick platen to create a
strong and solid machine base, just like a firm
house is based on a solid base.
Accumulator close loop injection molding machine
is capable for producing SD card CF card, speaker
thin wall pad, high passing board for mobile phone,
thin wall aviation cup..., etc. |