Except all-electric machine,
servo hybrid machine, and inverter control machine,
the variable displacement pump system is one of
them, too, and its energy saving rate is between
30-40%.
The variable displacement pump uses permanent
speed motor drive system to adjust pump oil output
to control energy saving efficiency. During high
speed, the flow signal controls the pump slanting
plate angle, which controls the hydraulic oil
output not exceeding the setting rate. During
low speed, the pump sloping plate angle changes
to lower the hydraulic oil output. Therefore,
the pump controls proper hydraulic oil output
based on the speed requirement, which saves energy
by reducing the floating rate on the ratio valve
during high pressure, low pressure, low speed,
and cold condition. The pump also reduces oil
temperature that saves 40-60% of cooling water
usage and extends the oil seal lift and oil pressure
stability.
The variable displacement pump system has two
types: the all-close loop type control and normal
type control. The all-close loop type control
uses pressure sensor and pump sloping plate sensor's
feedback signal to accurately controls the flow
output, therefore, it is more stable than the
normal type control.
When high speed control is needed, one can also
install an external fixed pump to boost the speed
and save energy.
The variable displacement pump system uses the
piston pump and requires higher hydraulic oil
quality. It is recommended to install an extra
oil filter equipment with hydraulic oil grade
in ISO viscosity 46.
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