Reduce cost and increase 
                                energy usage efficiency are the two important 
                                factors to improve our competitiveness. The best 
                                way to save energy for old machines is to install 
                                an inverter controlling system so there is no 
                                need to modify the electrical circuit and hydraulic 
                                system. By only installing an inverter controlling 
                                system to control the motor rotation speed can 
                                save energy up to 40%. 
                               Since the inverter controlling system changes 
                                frequency to convert motor rotation speed, the 
                                motor rotation speed and flow outlet are both 
                                reduced during cooling time or low speed operation. 
                                Unlike the fixed rotation speed motor and fixed 
                                pump control, the pump still outputs permanent 
                                oil flow during cooling time or low speed operation, 
                                which wastes a lot of energy. Also, since the 
                                motor rotation speed reduces for the inverter 
                                controlling system, the pump outlet is reduced 
                                that lower the oil temperature and minimized about 
                                40% of cooling water usage, which extends oil 
                                seal life and increase stability. 
                               However, the inverter controlling system installation 
                                on old and new machines must be differentiated. 
                                For new machine, using inverter controlling motor 
                                with select special pump is a must, while the 
                                motor and pump are not able to be replaced for 
                                old machine. Therefore, old machines have limited 
                                energy saving result.  
                                Due to the inverter controlling unit motor heating 
                                needs to be cooling well during low speed, new 
                                machine must use inverter motor with compulsory 
                                cooling fan and increase the coil isolator grade 
                                to prevent motor burn up. For old machine with 
                                inverter controlling unit, the motor low speed 
                                needs to run between 300-400 RPM and make sure 
                                to cool the heat well to prevent defective. 
                              For pump type, the vane pump rotation lacks for 
                                centrifugal force during low speed, which will 
                                cause internal leakage and unstable pressure output 
                                and not suitable for the inverter controlling 
                                system. As for the gear pump type, we must select 
                                specific pump model to prevent defective due to 
                                not enough pump lubrication. 
                              Since the inverter controlling system constantly 
                                change speed, the coupling connection for pump 
                                and motor is different from others and must be 
                                caution to prevent damage. The selection of inverter 
                                controlling system and disturb protecting is even 
                                more important. Because the inverter controlling 
                                system is not suitable to be overloaded and the 
                                heat exchange cooling must be well, we usually 
                                choose one level above for the system. For example, 
                                if the exchange motor is 25HP, then we choose 
                                30 HP for the inverter controlling system. 
                              Moreover, the inverter controlling system must 
                                come with an electric resistant unit to block 
                                frequency disturbance and must separate the alternator 
                                current wire and signal wire.  |